Forklift Manuals

Forklift Manuals

By Mike Strawbridge

Forklift manuals begin each shift with an inspection of the equipment before use. An air pressure gauge may be required to ensure the proper pressure, but excessive air loss can be noted visually. Some operations require a backup alarm, if so engage reverse gear and listen for the alarm. Still other operations require an alarm for all movement. Test the lights for proper illumination. If your forklift is equipped with brake lights or signal lights, test them as well.

Check the battery to ensure it is secure. Check the voltmeter on the instrument cluster if so equipped to ensure the battery voltage is correct. In some operations, you may also check the fluid level in the battery as well.

Test the controller for proper operation and release.

Check for proper lubrication of the lift assembly.

Test the brakes for pedal height and holding power. Visually check the steer axle to make sure there are no excessively worn or loose parts

Operate all hydraulic controls and verify proper operation.

Check the fuel system for sufficient fuel level. Checks for leaks visually and be aware of any smells of leaking fuel.

Ensure that the forklift is clean and free of grease, oil, lint or paper dust.

Verify that all guards are in place and in proper working condition.

Ensure that there is no damage to the overhead cage and that the securing bolts are properly affixed.

Ensure that there are no coverings that would obscure vision of lifted loads.

Check the seat belt. Ensure that the latching mechanism works and securely hold the belt.

For propane powered lifts, ensure that the tank is secure in its mounting brackets. Remove the dipstick from the engine and verify that the engine oil level is correct.

Check the transmission fluid level and color. Note any unusual smell to the oil.

If your forklift is equipped with windshield wipers, verify their operation.

Check the fire extinguisher charge. Be sure to note any other defects that might impair the safe operation of the forklift.As always, the forklift operator is ultimately responsible for his own safety and for the safe operation of the vehicle. If any defects are noted in the inspection, then repairs must be arranged before the unit is put into operation. To insure that the forklift is not used, place a sign or tag in the unit indicating that repairs are needed before operation. Contact the appropriate persons responsible for repair.